Diamond/CBN Double Disc Grinding Wheel for roughing and finishing

Description of  Double Disc Grinding Wheel:
More SuperHard company offers a full line of diamond and CBN grinding wheels and dressing stones for fine grinding machines and single and double side lapping systems. Our vitrified diamond and CBN grinding discs have high grinding efficiency, high wear resistance and abrasive consumption, good surface quality and flatness of the workpiece.

As a company deeply ploughed in grinding, we can provide you suitable grinding solutions and suggestions according to your grinding application. Wish we can help you achieve real cost savings and increase productivity.

Advantages of Top and Bottom Grinding Wheels:
1.High grinding efficiency,Long service life and Good shape retention.
2. High strength synthetic diamond for high removal rates while excellent finish.
3. Sharp shape synthetic diamond for long dressing intervals.
4. Free cutting design for low cutting energy.
5. Better cutting edge with smaller chipping.
6. Good uniformity of size because the stable uniform structure and materials in abrasive layer.
7. High flatness, good finish, and parallemism.
8. Save your labor costs.

Applicable Areas of double discs:          
Moresuperhard DDG Wheel – the first choice for economical and efficient batch grinding
Moresuperhard double disc diamond grinding wheel can suitable for double face grinding of flat workpiece such as carbide inserts,CBN inserts, ceramic piece, ceramic valves, single crystal silicon, magnetic materials, precision bearing end face, piston ring, washer, caulking piece, precision measuring tool and cutting tool, compressor part, blade, rotor, stator, alloy coating brake disc, etc

♦ Hydraulic pneumatic components. vane pump, conversion valve, piston pump,fuel pump, hydraulic motor parts
♦ Compressor spare parts. air conditioner compressor vane, piston, Refrigerator compressor valve plate, cylinder block (grey cast iron or nodular cast iron), sleeve (alloy cast iron), slide (high speed steel)
♦ Engine parts. automobile fuel pump parts, booster pump parts,oil pump nozzle parts
♦ High precision shaft ,seal, watch parts, molds, carbide blade, ceramic valve core,magnetic materials,etc

Various Layouts of double discs     
Shape of resin bond grinding segment: circular, straight segment (other shapes can be customized)
Shape of the vitrified bond grinding segment: regular hexagon, sector, square ,circular, trigonometrical, hexagonal pellets (other shapes can be customized)     

Typical Grinding machine for double disc:
Wendt WBM, Viotoo, AMT, Stahli, Peter Wolters, Diskus, Agathon T&B, Fujisanki, Supfina, Melchiorre, Koyo, Lam Plan, Speedfam, Kemet, Gardner and other brands.

Vertical CNC precision double disc grinding machine specifications are quite a number of models, the common specifications are: 2MM84100, 2MM8470, and 2MM8463. These three models are common and often purchased by users.
Double disc grinding machine is mainly used for grinding two opposite planes of the workpiece, with high processing efficiency, high dimensional accuracy and high degree of automation, and is widely used in the automotive, hydraulic, gauging, sharpening, bearing, precision ceramic and other industries with typical processed part types.

Matching dressing grinding wheel
The dressing wheels are used for dressing diamond and CBN wheels. According to the different particle size, accuracy of the diamond and CBN grinding disc to choose the dressing wheel, making dressing easier and more time saving.

What is double disc grinding?
Double disc end face grinding technology is a must to find an efficient grinding solution to meet various requirements of the workpieces. A wide range of grinding tasks and a large variety of work, which require more precision and flexibility of grinding itself. The face grinding especially double face grinding is necessary.

Double disc grinding(DDG), also called double face grinding, is a highly efficient method of removing equal stock from opposing faces of a part, normally symmetrical stock removal. The Double Disc Grinding process will also produce the highest level of Flatness and Parallelism on opposing surfaces.

Generally, Double Disc Grinding is used for high productivity however production rates can vary greatly from over 40,000 parts per hour to just a few parts per hour depending on the disc grinders tooling configuration, part size, material, and stock removal.

What brand of double sided grinding machine  have been successfully matched with  Moresuperhard double disc diamond grindinig wheel?
Moresuperhard double disc grinding wheel has been successfully matched with Peter Wolters, Speedfam, AMT, Stahli, Diskus, Agathon T&B, Fujisanki, Supfina, Melchiorre, Koyo, Lam Plan, Kemet, Gardner and other brands DDG grinding machine.

Drawing	Specification
1A2T	D: 300mm – 1500mm
2A2T	W(Abrasive layer width): 40mm – 350mm
6A2B	X( Abrasive layer height): 3mm -10mm
Flatness:<=2μm, parallelism:≤ 2μm Roughness: Ra0.02μm-Ra0.2μm Durability: grinding HSS slide (25mm*25mm), the number of workpiece ≥ 1million grinding carbide blade, the number of workpiece  ≥1million

Case 1 Connecting Rod Surface Grinding

Case 2 Daimond Double-Disc Fine Grinding wheel for carbide seals

Case 3 Double disc grinding wheel for Air conditioning compressor baffle

Air conditioning compressor partition drawings and work pieces                                    Double-disc grinding Machine

Grinding Results

Case of vitrified diamond double disc grinding wheel for steel grinding