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double disc grinding wheel
double disc grinding wheel
double disc grinding wheel

Diamond/CBN Double Disc Grinding Wheel for roughing and finishing

Application: carbide, tungsten steel, ceramic , optical glass, sapphire glass, high speed steel, bearing steel, tool steel, stainless steel and cast iron, etc

Bond: vitrified bond & resin bond

Diameter: 300- 1500mm

Advantages: Reduced cutting forces, Increased removal rates,  Increased precision,  Reduced disposal costs, Reduced machine downtime

Diamond & cbn shapes: cylindrical, hexagonal, square, segmented

Grinding machines: Wendt WBM, Viotoo, AMT, Stahli, Peter Wolters, Diskus, Agathon T&B, Fujisanki, Supfina, Melchiorre, Koyo, Lam Plan, Speedfam, Kemet, Gardner and other brands.


Product Details

Description of  Double Disc Grinding Wheel:
More SuperHard company offers a full line of diamond and CBN grinding wheels and dressing stones for fine grinding machines and single and double side lapping systems. Our vitrified diamond and CBN grinding discs have high grinding efficiency, high wear resistance and abrasive consumption, good surface quality and flatness of the workpiece.

As a company deeply ploughed in grinding, we can provide you suitable grinding solutions and suggestions according to your grinding application. Wish we can help you achieve real cost savings and increase productivity.

Advantages of Top and Bottom Grinding Wheels:
1.High grinding efficiency,Long service life and Good shape retention.
2. High strength synthetic diamond for high removal rates while excellent finish.
3. Sharp shape synthetic diamond for long dressing intervals.
4. Free cutting design for low cutting energy.
5. Better cutting edge with smaller chipping.
6. Good uniformity of size because the stable uniform structure and materials in abrasive layer.
7. High flatness, good finish, and parallemism.
8. Save your labor costs.

Applicable Areas of double discs:          
Moresuperhard DDG Wheel – the first choice for economical and efficient batch grinding
Moresuperhard double disc diamond grinding wheel can suitable for double face grinding of flat workpiece such as carbide inserts,CBN inserts, ceramic piece, ceramic valves, single crystal silicon, magnetic materials, precision bearing end face, piston ring, washer, caulking piece, precision measuring tool and cutting tool, compressor part, blade, rotor, stator, alloy coating brake disc, etc

double disc grinding wheel

♦ Hydraulic pneumatic components. vane pump, conversion valve, piston pump,fuel pump, hydraulic motor parts
♦ Compressor spare parts. air conditioner compressor vane, piston, Refrigerator compressor valve plate, cylinder block (grey cast iron or nodular cast iron), sleeve (alloy cast iron), slide (high speed steel)
♦ Engine parts. automobile fuel pump parts, booster pump parts,oil pump nozzle parts
♦ High precision shaft ,seal, watch parts, molds, carbide blade, ceramic valve core,magnetic materials,etc

double disc grinding wheel

Various Layouts of double discs     
Shape of resin bond grinding segment: circular, straight segment (other shapes can be customized)
Shape of the vitrified bond grinding segment: regular hexagon, sector, square ,circular, trigonometrical, hexagonal pellets (other shapes can be customized)     

diamond and cbn double disc grinding wheel

Typical Grinding machine for double disc:
Wendt WBM, Viotoo, AMT, Stahli, Peter Wolters, Diskus, Agathon T&B, Fujisanki, Supfina, Melchiorre, Koyo, Lam Plan, Speedfam, Kemet, Gardner and other brands.

Vertical CNC precision double disc grinding machine specifications are quite a number of models, the common specifications are: 2MM84100, 2MM8470, and 2MM8463. These three models are common and often purchased by users.
Double disc grinding machine is mainly used for grinding two opposite planes of the workpiece, with high processing efficiency, high dimensional accuracy and high degree of automation, and is widely used in the automotive, hydraulic, gauging, sharpening, bearing, precision ceramic and other industries with typical processed part types.

Matching dressing grinding wheel
The dressing wheels are used for dressing diamond and CBN wheels. According to the different particle size, accuracy of the diamond and CBN grinding disc to choose the dressing wheel, making dressing easier and more time saving.

dressing grinding double disc grinding wheel dressing grinding double disc grinding wheel

What is double disc grinding?
Double disc end face grinding technology is a must to find an efficient grinding solution to meet various requirements of the workpieces. A wide range of grinding tasks and a large variety of work, which require more precision and flexibility of grinding itself. The face grinding especially double face grinding is necessary.

Double disc grinding(DDG), also called double face grinding, is a highly efficient method of removing equal stock from opposing faces of a part, normally symmetrical stock removal. The Double Disc Grinding process will also produce the highest level of Flatness and Parallelism on opposing surfaces.

Generally, Double Disc Grinding is used for high productivity however production rates can vary greatly from over 40,000 parts per hour to just a few parts per hour depending on the disc grinders tooling configuration, part size, material, and stock removal.

What brand of double sided grinding machine  have been successfully matched with  Moresuperhard double disc diamond grindinig wheel?
Moresuperhard double disc grinding wheel has been successfully matched with Peter Wolters, Speedfam, AMT, Stahli, Diskus, Agathon T&B, Fujisanki, Supfina, Melchiorre, Koyo, Lam Plan, Kemet, Gardner and other brands DDG grinding machine.

Drawing&Specification
Drawing Specification
1A2T grinding wheel

1A2T

 

 

D: 300mm – 1500mm
2a2t grinding wheel

2A2T

W(Abrasive layer width): 40mm – 350mm
6A2B grinding wheel

6A2B

X( Abrasive layer height): 3mm -10mm
Flatness:<=2μm, parallelism:≤ 2μm
Roughness: Ra0.02μm-Ra0.2μm
Durability: grinding HSS slide (25mm*25mm), the number of workpiece ≥ 1million
grinding carbide blade, the number of workpiece  ≥1million

Case 1 Connecting Rod Surface Grinding

 Connecting Rod Surface Grinding

Workpiece material nodular cast iron (45#, 40Cr, 40CrMo)
Hardness 210-280HB
grinding tolerance Rough : 0.4 – 0.5
Fine: 0.2 – 0.4
surface finish Ra 0.8
Size of grinding wheel 915* 85 * 304.8
Grinding wheel speed 35m/s
No burns or burrs

 

Case 2 Daimond Double-Disc Fine Grinding wheel for carbide seals

Daimond Double-Disc Fine Grinding wheel

Application Double-Disc Fine Grinding
Wheel sizes Diamond 2A2T Ø720-30T-5X-320ID
Machine Peter Wolters
Coolant Oil
Wheel speed 120rpm
Work-piece speed 30rpm
Work-piece Seals
Material Carbide
Hardness 70HRC
Stock removal 0,1mm total
Cut rate 70µm/min
Roughness achieved 0,20 µm Ra
Flatness achieved 0,001mm
Parallelism achieved 0,001mm
Grit of diamond wheel 400 #
Cycle time 2,30 minutes

 

Case 3 Double disc grinding wheel for Air conditioning compressor baffle

double disc grinding double disc grinding

Air conditioning compressor partition drawings and work pieces                                    Double-disc grinding Machine

Grinding Results

Item
Customer Compressor enterprise
Workpiece Air conditioning compressor baffle
Hardness of workpiece HRC45-50
Diameter 90mm
Grinding allowance 0.1mm
Thickness 10mm
Parallelism 0.005mm
Flatness 0.004mm
Roughness Ra0.2
Beat 10.5s
Inquiry

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