Resin Diamond Dicing Blade for Silicon Wafer
1A8 Ultra-thin diamond dicing blade (over 0.75mm)
Improve chipping, blade life on hard and brittle materials
Applications: glass, quartz, LiTa03 LiNb03, QFN, splitter, sapphire, ceramic, etc
Resin bonded blades have excellent cutting ability that help reduce chippingm fractures, can efficiency improve cut quality and efficiency on ductile and gummy materials such as QFNs and coppers and on hard and brittle materials such as glass and ceramic.
Applications of diamond dicing blade
Resin Bond Diamond Dicing Blades are suitable for cutting scribing glass (optical devices, fiber optics), quartz (optical splitters, saw devices), LiTa03 LiNb03 (devices), QFN (copper epoxy molding ), splitter, sapphire.
How to selection of the correct types of dicing blades to cut materials
* Binder of resin bond (soft strength) dicing blade, scribing hard and brittle material
* Binder of metal bond (medium strength) dicing blade
* Binder of electroplated bond (hard bond), scribing softer material
Grit Type | OD (mm) | ID(mm) | T(mm) | Grit Size |
1A8 SD / CBN | 50.8 | 25.4 | 0.07 – 0.3 | #200 – #3000 |
57.1 | 38.1 | |||
50.8-76.2 | 40 | |||
101.6 ,114.3 | 69.8 | |||
101.6, 114.3, 127 | 76.2 | |||
108.1, 127 | 88.82 | |||
108.1, 127 | 88.9 | |||
Special size can be designed depending on customers’ requirement |
Workpiece | PCB Material
1.2mm thick resin containing copper layer |
Dicing Requirements | Cutting without burrs |
Incision perpendicularity < 0.005mm | |
Cutting dimensional error < 0.02mm | |
Snake cutting is not allowed | |
Dicing / Scribing Machine | Disco DAD3350 scribing machine |
Diamond Dicing Blade | Metal Diamond Dicing Blade |
58D x 0.15T x 40H (Grit 400# ) | |
Cutting Parameters | 1. Cutting direction: Straight cutting
2. Spindle speed: 30000rpm 3. Feed speed: 50mm/S 4. Cooling water: pure water |
Material | Used to cut a sandwich composite material from 0.2 mm PZT piezoelectric ceramics bonded to 0.127mm stainless steel gasket core |
Size of resin diamond dicing blade | D76.2xH12.7xT0.381mm 60μm |
Requirement of customer | Cut clean, no burrs, no cracks |
Test feedback | There are burrs, our surface does not look smooth, diamond sparkles. |
Measures | Replaced with a fine grit resin diamond dicing blade to test again |
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